The most common small vertical machining center has a wide range of applications in the field of mechanical processing, and its characteristics, structure, and functions can be summarized as follows:
characteristic
Environmentally friendly and pollution-free: Small vertical machining centers do not produce oil stains or mist during operation, and do not pollute the surrounding environment.
Accurate oil supply: By adding regulating valves, lubricating oil can be accurately delivered to lubrication points such as the spindle and screw, ensuring stable operation of the equipment.
Automatic detection and monitoring: It has the function of automatically detecting the status of lubricating oil. Once poor lubrication is detected, it can promptly alarm and stop the equipment to avoid abnormal operation.
Good cooling effect: It has a certain air cooling effect on the rolling bearings of the spindle, which can reduce the operating temperature of the bearings and extend the service life of the spindle.
Low fuel consumption: Due to precise fuel supply, the overall fuel consumption is relatively small, which helps to save costs.
High precision and high rigidity: Typically, a three-axis hard rail design is used to ensure accuracy and rigidity during machine tool processing; At the same time, it is equipped with high-speed and high-precision spindles to meet the requirements of precision machining.
structure
The structure of a small vertical machining center mainly consists of the following parts:
Basic components: including the fuselage, columns, and workbench. These components need to have sufficient rigidity to withstand the cutting loads generated during the machining process.
Spindle: composed of spindle box, spindle bearings, and spindle motor. The machining operation of the spindle is controlled by the numerical control system, and the cutting motion is participated by the tools installed on the spindle.
Knife magazine: The complete knife magazine system consists of a knife magazine, a robotic arm, a drive mechanism, and other components. When it is necessary to change the tool, instructions are issued through CNC programming, and the robotic arm can retrieve the tool from the tool magazine and insert it into the spindle hole. The tool magazine capacity of small vertical machining centers usually ranges from 16 to 24 to meet different machining needs.
Numerical Control System: Advanced numerical control systems are used to precisely control machine tools and achieve automated machining. Some high-end models also have intelligent functions, such as online detection and automatic correction.
function
Small vertical machining centers typically have the following functions:
Multi process machining: Through an automatic tool changing system, multiple processes such as drilling, milling, boring, hinge, and rigid tapping can be completed in one clamping.
Efficient machining: Equipped with high-speed, high-precision spindles and advanced CNC systems, achieving efficient and precise machining.
Wide applicability: Suitable for processing various types of workpieces such as plates, discs, molds, and small shell complex parts.
In summary, the most common small vertical machining centers play an important role in the field of mechanical processing due to their environmental friendliness, high precision, high rigidity, and multi process processing characteristics.
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